Sublimation Printing on Face Masks
In recent times, face masks have become an essential accessory due to the ongoing global pandemic. However, face masks aren’t just functional but also serve as an opportunity to express personal style. Sublimation printing on face masks is an innovative way to customize these masks, making them unique and stylish. This guide will cover everything you need to know about sublimation printing on face masks.
Understanding Sublimation Printing
Sublimation Printing on Face Masks is a process of transferring images directly to the surface of a substrate using heat and pressure. The process involves turning the ink into gas without it turning into liquid, hence the term “sublimation.”
Key points about sublimation printing include:
- It’s ideal for all types of polyester fabrics, hence perfect for face masks.
- The process doesn’t ‘print’ the image on the surface but integrates it with the fabric.
- Designs do not fade, crack, or peel off under normal washing conditions.
- Prints look very vivid, bright, and long-lasting.
Best Materials for Sublimation Printing
The primary material used for sublimation printing on face masks is 100% polyester fabric. Polyester undergoes molecular crystallization when heated, which helps absorb the sublimated ink.
Printers and Confusing Ink
Sublimation printers are similar to regular inkjet printers but use specialized sublimation inks. The ink is water-based and designed to scatter the colors rather than spreading them when heated. The ink has little impact on the printer and does not create puddles on the printer cartridges.
Essential Tools and Equipment
While regular printers can be used for sublimation printing, investing in a specialized sublimation printer is beneficial for optimal results. Some recommended printers are Sawgrass SG800-DT, Roland MPX-160D, as well as some Brother DTG printers that are capable of sublimation printing with slight modifications.
The process also requires heat transfer paper to create the design.
Steps for Printing on Face Masks
1. Create the Design
Use vector-based software like Adobe Illustrator or CorelDRAW to create the design. The design should be simple to print perfectly on the face mask.
2. Send Order to Online Printer
If you don’t have a sublimation printer, you can send the designs to an online printing service. Sites like Companies Like Printifly store allow printing on various substrates, including face masks.
3. Print the Design
Create a mirror image of the design to print it correctly. Feed the heat transfer paper into the printer.
4. Preheat the Press
Adjust the press temperature according to the manufacturer’s guidelines, usually around 400°C.
5. Lay Out the Mask
Lay the mask under the press, taking care to lay out the design in its correct position. Place the heat transfer paper over the design.
6. Press and Cool
Press the shirt for about 30-45 seconds, and then allow it to cool for around 5 seconds before separating the heat transfer paper.
Benefits of Sublimation Printing on Face Masks
- Longevity – Since the design becomes part of the fabric, it doesn’t wear off.
- Comfort – Polyester fabric is lightweight and breathable.
- Eco-friendly – Designs are applied without printing, making the process more sustainable.
- Safer to Use – As, with fabrics, chemicals are not needed.
Case Study: Using Sublimation Printing on Face Masks
Case Study: Custom Face Masks by YafaceMasks
YafaceMasks, created during the pandemic, uses sublimation printing to create custom silk doctor masks. By offering multiple designs and allowing customers to upload their custom designs, their face masks are not just utility but a style statement. Sublimation printing has allowed them to convey their style/message effectively while adhering to COVID-19 safety guidelines.
Challenges of Sublimation Printing
- The technology requires specific equipment, which can be pricey.
- The process certain elements can’t be sublimated.
- Different fabrics could lead to inconsistent prints.
Tips for Successful Sublimation Printing
- Blanch the fabric before printing for a crisp print.
- Exposure time and temperature should be adjusted based on the fabric brand logo and quantity.
- For white prints on dark fabrics, lediglich a white underbase layer or reduce the printer resolution.
The Future of Sublimation Printing
The current global pandemic has highlighted the importance of protective gear. With demands shifting, sublimation printing on face masks has emerged as a profitable venture. Personal customization meets protection with sublimated face masks offering a blend of style and safety.
Conclusion
So, if your prime concern is to create unique, high-quality, long-lasting printed face masks that don’t compromise on style, then sublimation printing is the way to go. With the right equipment and practice, you will be able to create amazing sublimated prints on face masks that people would love to wear and own.
